Tuesday, September 11, 2007

Oceanography

Business India, November 30-December 13, 1998

Fish curry, feni, and oceanography

The National Institute of Oceanography, Goa, is learning to merge good oceanography with commercially exploitable R&D and consultancy services

Shivanand Kanavi

Serious study of various aspects of the deep sea at the National Insti­tute of Oceanography (NIO) does not jell with the stereotype of life in Goa, carefree and fun-loving. Dr Ehrlich Desa, the director, NIO, is a rarity himself. A well-known oceanographer and one of the first Indian scientists to explore the Antarctic in the mid­1980s, he is neither a geologist nor a marine biologist, as most oceanogra­phers are He is actually an electronics engineer who specialised in instru­mentation. However, Desa does not rest on his past laurels. Ask him about the Antarctic expeditions and he brushes the query aside. "That is history. My task now is to lead NIO in the current environment, where we have to do first-rate oceanography while earning revenue."

However combining good science with commercially useful R&D is a daunting task. Till recently, the major­ity of the 40-odd laboratories of the Council for Scientific and Industrial Research (CSIR) produced neither. The autarky of the 1970s and 1980s proclaimed import substitution, not globally competitive technology, as the goal of lndian R&D. However things started to change in the late 1980s. For example, the National Chemical Labo­ratory (NCL) in Pune built up a reputa­tion for good science, global patents, and impressive dollar revenues. R.A. Mashelkar inspired other laboratories to do the same when he moved from NCL to become the director-general of CSIR in 1995. Today NIO, like many other CSIR laboratories, is buzzing with Mashelkar's slogan "research as business".

To describe the work being done at NIO, you are forced to state the obvi­ous. Oceans are vast. So is the scope of oceanography. For academic conve­nience, oceanography is divided into physical oceanography, chemical oceanography, biological oceanogra­phy, ocean engineering, geophysics, and soon.

How do the ocean floors change when continents drift? What are the effects of vast amounts of sediments being brought in by the great rivers of the world, like the Indus and the Ganges? Which are the red-hot spots of submarine volcanic activity? Such questions are studied by physical oceanographers.

Similarly, sea water is not just salty water, say the chemical oceanogra­phers. It is a rich storehouse of chemi­cals. Indian chemical oceanographers often compare their work to the myth­ical" samudra manthan" - the churn­ing of the seas that brought forth an amazing number of things, from nectar to the most potent toxins.

By now, the variegated colours of marine life have reached the living rooms of people, thanks to Jacques Cousteau's underwater TV footage. Biological oceanographers study all forms of life in the oceans, from plank­ton and algae to whales. It is a fasci­nating subject. Many marine creatures exist in high-pressure depths. Temper­atures too vary from the very cold of the Antarctic to the very hot of subma­rine volcanoes. Some marine species have survived for millions of years without appreciable change, like the shark and the horseshoe crab. Dr Anil Chatterjee at NIO has been studying the latter - a species of crab aptly called "the living fossil". He has inter­esting discoveries to his credit that can be very useful to the pharmaceutical and paints industries (see box).

Treasure hunt in the Indian Ocean
NIO has a dedicated team of treasure hunters. No, they are not looking for sunken Spanish gold, but for valuable metals at the bottom of the oceans. Many metals like copper, nickel, manganese, and cobalt exist in sea water in minute amounts. Over time these metals precipitate out and form nuggets as big as potatoes on the ocean floor. Early discoverers of these nuggets, more than a century ago, called them "black potatoes". However surveying ocean floors, collecting samples of these polymetallic nodules, analysing them, assessing the economic potential of these deposits, and so on, requires expensive ships, oceano­graphic expertise, and lots of hard work on board. NIO scientists developed this expertise with leased oceanographic ships in the 1980s. In fact, in 1987, the UN recognised India as a pioneer investor and, in fact, registered India's deep-sea mining claim ­the first ever by any country.

Since then, NIO scientists using the R/V Sidorenko in 1994-95 discovered rich ferromanganese deposits on the Afanasiy-Nikitin sea mount 1,000 km southeast of Sri Lanka in the north central Indian Ocean. The sea mount exists at a depth of 1.5 km. The nodules found here are rich in cobalt as well (as reported by NIO scientists V.K. Bankar, J.N. Pattan, and A.V. Mudholkar in Marine Geology, 136, 1997, pp299-31 5). However Bankar, true to NIO'S circumspect tradition, says: "The crust has substantial signifi­cance both in terms of R&D and economic potential, but I feel it is premature to give it publicity. We still have to investigate the extent of coverage of the sea mount by this crust. Moreover, no mining technology is yet available for this kind of deposit." In an atmosphere of grand announcements of unverified "break­throughs" (remember press conferences organised amidst great fanfare not so long ago about breakthroughs in cold fusion and high-temperature superconductors!), this circumspection is welcome.



Similarly, marine organisms yield millions of different molecules which can be a rich source of active ingredients for the agrochemical and pharmaceutical industries. Appropri­ately, NIO has initiated a 'Drugs from the Sea' programme. Dr Raghu Kumar and other NIO scientists studying certain fungi found in the mangroves have discovered some chemicals with bleaching properties. These could reduce the chlorine intake of the paper industry by half, which in turn would reduce the load of effluent treatment.

NIO also has an active team of oceanographers who are studying the effect of oceans on weather systems. Their work will be greatly assisted by the Indian Space Research Organisa­tion's Oceansat, which is going to be launched soon. Oceansat is a remote sensing satellite which will provide extensive data on ocean surface temperatures. Study of this data can lead to a better understanding of complex global weather phenomena like the monsoons or El Nino.

The Crab man

Animal rights activists would just love him. Dr Anil Chatterjee's discoveries, when commercially exploited by the pharma­ceutical industry, will save the lives of quite a few rabbits. Phar­maceutical companies producing injectibles have to certify them for no contamination and the Indian Pharmacopoeia (IP) prescribes that the sample of the drug be injected into a rabbit and the effects seen after 48 hours. The drug is safe only if the rabbit survives. But this is not a fail-safe test. Recently, batches of injectibles exported from India have been rejected for failing more rigorous tests. The USFDA insists that injectibles be tested using a chemical found in the limulus horseshoe crab. The chem­ical, Limulous Amoebocyte Lysate (LAL), can detect even a single bacterium present in the sample. Now the IP too has changed the rules to allow the LAL test. Today India imports some Rs.80-90 crore worth of LAL from the US. There are six companies world­wide that produce LAL by extracting it from the blood of the horseshoe crab.

Dr Anil Chatterjee of the bio-oceanography group at NIO has spent years studying the horseshoe crab - the oldest living species on earth. Chatterjee has found that the blood of another. "species of horseshoe crab, called the trachypheus, found off the coast of Orissa, can be used to extract Trachypheus Amoebocyte Lysate (TAL), which is as effective as LAL. He has also patented a method to extract 20 per cent of the crab's blood without killing it. His current ambition is to develop a cloning process to produce TAL so that no more horseshoe crabs need be killed.

Billions of blistering, bilious barnacles!
We are not quoting Captain Haddock from the Tintin comics. It is an exclamation of every mariner who finds his newly painted ship soon covered with colonies of barnacles and molluscs. But ye ancient mariners, have patience, research at NIO might help you soon!

While at his favourite pastime of crab-watching, Chatterjee has made another discovery: that male horseshoe crabs have barnacles and molluscs clinging to their backs, while the female of the species is squeaky clean! Investigating the phenomenon further he has isolated a chemical (glycoprotein) in the female that has this anti-fouling property. If this glycoprotein can be synthesised then marine paints will get a powerful anti-fouling ingredient

The geophysics department at NIO, along with the National Geophysical Research Laboratory, Hyderabad, have carried out seismic surveys on the continental slopes of India and detected the presence of gas hydrates (frozen methane gas) at several places. This work might help India solve its hydrocarbon problem in the long run. At depths like 600m below the ocean floor, where the pressure is high and the temperatures low, methane and other components of natural gas can solidify into ice as hydrates. A tonne of hydrates brought up to the surface will yield 0.8 tonnes of water and 168 cubic metres of natural gas. So mastering exploration and mining of gas hydrates could be the key to overcom­ing the severe hydrocarbon shortage in India.

“The least glamorous of all depart­ments at NIO is ocean engineering," says Dr P. Chandramohan, assistant director of the ocean engineering divi­sion. But the ocean engineers are the institute's bread and butter and jam! Every project along the coast of India, be it in petrochemicals, oil refining, steel, cement, ports, and so on, has to get an environmental impact survey done by NIO'S ocean engineers for clearance.

It is clear that, slowly, Desa and his team at NIO are learning to combine good science with its commercially exploitable applications. Today Mashelkar is proud of the work being done at NIO. Situated next to the romantic legend of Dona Paula and the white sands of Miramar beach, this centre of excellence is quietly proclaiming: “Goa is not just fish curry and feni, but oceanography too."

ISRO--Remote Sensing

Business India, February 28-March 13, 1994

Remotely sensing profits

Remote sensing is becoming important in corporate planning

Shivanand Kanavi

What do ITC, Tata Tea, Tata Chemi­cals, Indal, Gujarat' Ambuja and fishermen's cooperatives in the west coast of India have in common? They are among the more than 700 users of Satellite Remote Sensing data from the Indian Remote Sensing satellites, IRS-IA and IRS-IB. ITC, the cigarette giant, is using remote sensing to get advance intelli­gence on the tobacco harvest to better pre­dict the price of tobacco when it comes to the market. They have also used it to study sunflower and soybean crops in certain districts of Andhra Pradesh.

Similarly Tata Tea is using it to scout for land that is suitable for tea plantations. Tata Chemicals is using RS to try better watershed management and cropping pat­terns to help the drought-hit villagers around their plant in Mithapur, Gujarat. They are also using it to survey siliceous limestone reserves near their cement plant for possible sourcing. According to Dr Manu Seth, Tata Chem's deputy manag­ing director, they are very interested in developing remote sensing applications to study the post harvest soil condition with respect to nitrogen, potassium and phosphorous content over whole districts. This will help them to advise farmers about the right mix of fertiliser inputs. With their own urea plant coming up at Babrala, UP, this novel application of remote sensing will not only help farmers with scientific information but also help Tata Chern estimate demand and adjust production accordingly. Similarly a num­ber of companies, like Indal and Gujarat Ambuja Cements, are using remote sens­ing for geological prospecting.

The National Remote Sensing Agency at Hyderabad and National Natural Resources Management System and Regional Remote Sensing Service Cen­tres are together making considerable efforts to popularise the technology. They provide satellite data in various forms to Indian users at throwaway prices that are one-third of what a foreign user has to pay but even then internationally they are cheaper than the French, who are their main competitors. They also help in inter­preting it for specific applications. This service is being widely used by various government agencies and a large number of users from the private sector. Among them are 250 fishermen's cooperatives, for whom NRSA provides charts of the best fishing grounds off both the east and west coasts. It has been found that the catch along these recommended routes is at least 30 per cent more than that without the help of such charts.

It is a classic case of a technology developed for war finally being turned around for peaceful developmental pur­poses. After all, remote sensing was pio­neered in the US to locate Vietcong guerrillas hidden in the jungles of Indo­China. Remote sensing is based on the fact that different objects reflect or scatter dif­ferent amounts of electromagnetic energy in different wave length bands.

The electromagnetic spectrum spans wavelengths right from gamma rays to long radio waves. In remote sensing, the most useful regions are visible light, infra red and the microwaves. While passing through the atmosphere, electromagnetic radiation is scattered and absorbed by gases like oxygen, carbon dioxide and ozone and water vapour and dust. The absorption occurs at particular wave lengths whereas certain wavelengths pass through the atmosphere without much attenuation. These are called atmospheric windows.

The reflective or emissive properties of various surfaces at different wave­lengths are called their 'spectral signa­tures'. The spectral signatures combined with spatial variation of these signatures tell us about the size, shape and texture of objects. In case both these fac­tors are the same for two crops, then the temporal variation of reflectance comes to our rescue since for different crops in their growing period it is different. Apart from wavelength, another characteristic of electromagnetic radiation is polarization. The polarisation of reflected radiation also tells us about the object.

Spectral reflectance of vegetation, for example, is quite distinct and plant pig­ments, leaf structure and water content influence it in the visible, near infra red and middle infra red regions. Since vege­tation has maximum reflectance in the infra red, it always appears dark red In RS photographs instead of the usual green that we associate with vegetation. Hence RS photographs are also called 'false colour composites'.

Soil reflectance tells us, about moisture content, amount of organic matter; iron oxide present, relative percentages of clay, slit and sand and roughness of the soil surface. Water reflectance is influenced by its turbidity, etc.

The IRS satellite with a spe­cial camera called the Linear Imaging Self Scanner, based on charged coupled device technology, scans a piece of the earth's surface for radiation in four bands. l) 0.45-0.52 micron: This band is useful for mapping suspended sediments or water quality and various, studies related to coastal region. 2) O.52-0.59 micron: Sensitive towards vegetation discrimina­tion and ferric oxides. 3) 0.62-0.68 micron: Useful for green bio –mass estimation and crop yield studies.

The IRS-IA and IRS-IB carry three cameras. The LISS-I camera provides a picture covering 148.48 km in width with a resolution of 72.5 metres. The LISS-2A and 2B cameras provide a resolution of 36.25 metres and a width of74.24 km. The entire payload including the world class LISS cameras are being make in the Space Applications Centre at Ahmedabad. The data is digitised but requires corrections to be applied for the earth’s rotation and the roll- pitch –yaw motion of the satellite itself.

For furthers analysis of data one needs to know the exact spectral signatures of different crops, soils , terrains, etc, this is called 'ground truth' . The preliminary analysis is compared with actual detailed data from the ground in a small area. For example, if one is looking for cotton acreage under cultivation, probable yield and evidence of pests and disease afflicting the crop, then one needs to correlate satellite data with data from a typical cot­ton growing area.

Remote sensing cannot tell you what is inside the earth but the detailed study of topography can tell you about ground water potential and even probable areas for certain minerals. Recently it has been applied to find probable gold and tungsten bearing regions in Andhra Pradesh. Remote sensing applications in planning are innumerable. Inland aquaculture development, drought monitoring, irrigation an command area development, flood risk zone mapping, urban sprawl, land encroachment, study of forest cover, even damage assessment of forest fires, pipelines and major roads lying are just some of them.

Due to increasing demand for satellite data a whole industry of small scale entrepreneurs has come up around Bangalore and Hyderabad for manufacturing equipment required for data analysis and even consultancies which specialise in data analysis. The skills developed in India in analyzing IRS, Landsat and SPOT data have become so internationally competitive that when France wanted to do a survey on land use to settle subsidy claims of farmers, the contract was given to ISRO. Today, most Regional Remote Sensing Service Centres have become self sufficient indicating the popularity of RS. Besides ISRO has created a wide infrastructure by training over 5,500 spe cialists in the field.


To the credit of ISRO' s satellite tracking, telemetry and command team goes the fact that IRS-lA, whose design life was only three years, has been working like a charm for nearly six years due to astute handling of the satellite from the ground. The IRS-1A and 1B data is top class compared to the American Landsat and the I French SPOT data. In fact, since Landsat- 5 has become old and Landsat—6 launched in 1993 was lost in space (accidents in space do not happen in India alone!) and since IRS data is highly price competitive, compared to the French SPOT, there is tremendous potential to market IRS data in North America. Eosat a US company that is a major in global marketing of remote sensing products, has tied up with Antrix Corporation - set up to market Indian space technology worldwide - to do just that. In fact recognizing ISRO' s experience in building and operating ground stations at Bangalore, Lucknow and Mauritius, Eosat will buy ground receiving systems and data processing software also, from the department of space.

The next generation IRS-l C, to be launched in mid-1995 from Baikanour, Russia, is even more advanced and wjl1 provide stereoscopic data with LISS-3 that has three times higher resolution than LISS-l and 2.The satellite also has a big­ger power pack and, most important, the capacity to record and transmit later. The additional wide field sensor in IRS- 1 C will make it capable of looking at vegetation in an area Once in four days instead of the present 11 days. It is clear that painstaking efforts by ISRO scientists, since the late sixties to learn remote sens­ing data analysis, application develop­ment and even acquiring the capability to fabricate world class remote sensing satellites is finally paying off.

Story of TCS-An IT Pioneer

Business India, June 7-20, 2004

Megasoft

India’s software leader continues to be innovative

Shivanand Kanavi

Wordsmiths are grateful to Saddam Hussein for providing that colourful phrase ‘mother of all...’ to describe all sorts of things irreverently. So while IT historians may hail T C S as the ‘mother of all Indian software’, Dalal Street awaits the ‘mother of all Indian IPOs’. The billion-dollar IPO could happen anytime (those with long memories might accuse us of saying the same thing for the last four years!). The market was expecting it in April. And then came the elections and turbulence in the stock market. Once the market stabilises, many expect the money being pulled out of PSU stocks to pour into a good tech offer like TCS. Bombay House, the headquarters of the Tata Group, is keeping its cards close to its chest. The company has officially gone into a cooling-off period and executives are not available for comments or interviews, or even photo shoots. Group chairman Ratan Tata and Tata Sons finance director Ishaat Hussain have both gone abroad.

But the prospectus is ready to be filed any time now and soon everyone will be talking about the TCS IPO. It is one of the most successful Indian companies, with branches in 32 countries with over 800 foreign nationals working for it and serving clients round the world. A true Indian MNC.

Business India has been following the company for decades now and started doing this particular story almost a year back. We found that the company is set for a quantum leap. Many of the quotes are from interviews done several months ago.

Starting with four people in 1968, TCS has grown into a giant of 28,000 software engineers, adding 3,000–5,000 people (the size of a medium-sized company) every year. At any time about 10,000 engineers are abroad and some of them are working at global delivery centres in Australia, Canada, China, Hungary, Japan, the UK, Uruguay, and the US. How does TCS manage all this growth in a highly competitive business environment that is constantly changing in terms of technology?

An apt term to describe TCS is ‘software factory’. The analytical framework and terminology that senior management uses in dealing with various aspects of TCS are clearly those of the manufacturing sector. They talk about managing the supply chain of TCS recruits, the same way as Toyota or Ford do. They talk of inventory management of its engineers, logistics of deploying them in a way Dell would be proud of. They talk of enterprise resource planning to deliver their software, the way Reliance or Tata Steel would do with petrochemicals or steel. Ironically, it sounds like the revenge of the manufacturing nerds on the services industry! But in terms of management theory, this is a truly remarkable framework that untangles the spaghetti of managing a services company.

Interestingly, T C S starts its ‘raw material scouting’ and ‘vendor development’ right at the college level. It takes it seriously enough to assign more than 50 senior executives to interact with academic institutions. At these institutions TCS funds many academic events like conferences and seminars, and also gets involved in improving teaching and curricula, establishing fellowships, and exchanging expertise through visiting faculty programmes, etc. They top it with an annual retreat with over a hundred top academics in Trivandrum, the training hub of TCS.

According to H. Kesavan at the University of Waterloo, Canada, who headed the electrical engineering department of IIT Kanpur in the 1960s, not many people know that TCS took an active role in building the computer science department at IIT Kanpur. Similarly, according to Juzer Vasi of IIT Bombay, the chip designing community owes a lot to TCS, which sponsored an entire M-Tech programme in VLSI design at IIT Bombay. IIT Madras too has a TCS-sponsored programme in mathematical modelling.

“TCS is extending the relationship to several universities abroad as well. It has sponsored projects at M I T, Harvard, the Kellogg School, Carnegie Mellon, University of Waterloo, and institutions in Japan, Australia, China, and Singapore,” says executive vice-president S. Padmanabhan.

As an industry leader TCS has played a premier role in the creation of infrastructure for IT education in India. And all that spadework does not hurt TCS when it goes recruiting to these institutions. Moreover, the way TCS conducted itself during the downturn has enhanced its brand equity in academic institutions. To recap, several companies, including some IT blue chips, did not honour their offer letters given to campus recruits in 2002, citing the downturn in business as the reason. But TCS did.

Moulding the recruits is a very important activity and a large centre at Trivandrum’s I T park is exclusively engaged in this. “The training in TCS is no doubt excellent, and that is why everybody tries to lure a TCS engineer,” says Radha Krishnan, CEO of Innova Solutions, a Silicon Valley software services company.

“How to keep track of our assets – our people, their current competencies and skill sets, where they are deployed, who is finishing one project and is ready to be deployed in a new one, and so on – is a key issue in our business. We have brought in digitization of this whole process, which has led to efficient use of our resources. At times it is the key to delivery of the solution to the client in time,” says global practice director (manufacturing and process industries) Ravi Gopinath.

“In TCS we have an important global systems integrator partner that can be trusted to deliver. They combine deep domain and technical knowledge with a global delivery model that brings tremendous value to our customers.” --Bill Gates, Chairman, Microsoft

“Senior consultants give inputs and brainstorm about changes in technology and likely demand for new skill sets in the near future, so that we can plan our recruitment and training programmes accordingly,” he adds. Thus digitisation acts as an ERP package for TCS.

Companies like Oracle claim that such internal ERP implementations have led to savings to the tune of a billion dollars. What would the monetary gain of digitisation of TCS be? “In terms of pre-project planning and delivery times one can use metrics (engineers’ jargon for ways to measure something), and we see a lot of gain. However in terms of opportunity costs it is difficult to monetise what we have gained,” says Gopinath.

TCS is a rare services company to have a decent-sized R&D. “We spend about 2 per cent of our sales on R&D,” says Ramadorai. “Our R&D is different from the blue sky research done in universities. It has to show its effect on our consulting practice in terms of products or tools and methodologies,” he adds. TCS has outstanding academics like M. Vidyasagar from the University of Waterloo, Canada, Kesav Nori from IIT Kanpur, and Mathai Joseph from the University of Warwick, UK, in its R&D ranks.

In fact TCS was way ahead of its times when it established TRDDC (Tata Research, Design and Development Centre) in Pune in 1981. Today R&D is more decentralised and advanced R&D is being done in Hyderabad, Chennai, and Bangalore as well.

Pathbreakers
The graphic which traces the history of IT brings out one point clearly — that when TCS came into being in 1968, Microsoft, Apple, Sun, Accenture, Cisco, Dell, Compaq, Sapient, Oracle, Novell, SAS, SAP, and Siebel did not exist. Neither were technologies like Unix, C, Java, Microprocessor, PC, LAN, Internet, Linux, and the World Wide Web invented. That shows the prescience of pioneers like F.C. Kohli and entrepreneurs like J.R.D. Tata in venturing into new territory.

“Tata Sons pumped in Rs35 lakh in 1969. The company made a loss of Rs20 lakh,” says F.C. Kohli, a power engineer who was roped in by JRD to build TCS. “Nobody could believe that computer services could be done out of India. I was a director of the prestigious IEEE (Institute of Electrical and Electronics Engineers). I used to flash my IEEE visiting card and use my old contacts from MIT to get people to listen to my pitch. Nobody dared question my ability to deliver software solutions. If they had, I would have been in trouble. We had only ideas and a can-do attitude, but no track record,” reminisced Kohli, when Business India profiled him as one of the 50 path breakers of India in a special issue on the occasion of the golden jubilee of India’s independence.

“We cold-called and persisted, and built it brick by brick. There was nobody to help. The government was hindering us and nobody knew about India,” recalls Ramadorai. Today encomiums about the pathbreaking role of TCS are plenty.

“Thirty years ago when I came to Canada, people would ask me, ‘do you have an elephant in your home in India?’ Now the pendulum has swung the other way around and the world thinks that everyone in India is a math wiz and an expert computer programmer. The patient and steady efforts of TCS have contributed significantly to brand India globally,” says Desh Deshpande, chairman of Sycamore Networks.

Other Indian software honchos too are generous in their praise. Satyam chairman Ramalinga Raju says, “TCS helped lay the foundation for the growth of the IT industry.”
Infosys CEO Nandan Nilekani elaborates, “TCS pioneered the Indian software industry and has played a seminal role in the global acceptance of Indian software capabilities.”

“I remember the first Burroughs computer TCS imported in 1974. I was a junior officer at Citibank. One never knew that it was going to be the acorn that subsequently grew into the mighty oak of TCS— and in fact of India’s IT industry. I still get goose pimples knowing that I was there at the beginning, even if only in a peripheral role,” says Jerry Rao, chairman of MphasiS– BFL.

However, it is sometimes said that while TCS was surely a pioneer, it has been slow in growth. They cite the fact that while TCS crossed a billion dollars in revenue in June
2003, 35 years after its founding, the newer companies like Infosys and Wipro also joined the club a year later.

But this misses the point. A true path breaker always has to struggle to clear the undergrowth in a jungle and then others follow with great alacrity.

The result of this is clearly seen in the mathematical modelling used in improving manufacturing processes or in connecting the process control at the shop floor level to the enterprise software and so on. The R&D has come out with product suites like Master- Craft and Bio-Suite. The former is used to translate the specifications for a programme into code. Such tools are called CASEpac (computer aided software engineering pack). They greatly accelerate code-writing or converting the code written for one platform to another. Bio-Suite is a product developed in collaboration with CSIR to help pharma companies and genetics laboratories to efficiently extract useful information from vast amounts of genetic data. TCS has a bouquet of about 30 patents for products and processes by now.

In fact the evolution of some automation tools like CASE pac can be traced to highly intelligent engineers being forced to do mundane code conversion way back in the 1970s. The result was an intelligent solution, why not automate this conversion? TCS engineers developed a tool called the ‘data dictionary’ to illustrate these ideas. The tool was used in several projects in the 1980s. “The whole idea of software engineering is to change the programming from an individual-centred artisan-like process with its inherent stamp of individuality and hence non-standardisation to an industrial one, where others can easily understand and debug the programmes written by somebody else. Creating components which can be used repeatedly in different projects, thereby reducing time and manpower required for a project, is another feature of software engineering,” says Kesav Nori, EVP.

Another example of successfully applying manufacturing strategies in software development is how TCS dealt with Y2K projects. It developed appropriate tools to automate the task of finding and changing the ‘date field’ in any programme from two digits to four digits. Once the task was thus simplified, an ‘assembly line’ was setup in Chennai and personnel were outsourced from local software companies.

Quality assurance systems are another important aspect of modern factory life. TCS has been at it for a very long time. So much so that not only are a large number of its establishments certified at Level 5, the highest such standard, but they have contributed to the evolution of the CMM system itself. “We started quality initiatives quite early as members of IEEE standards group. They involved hardware interfaces, programme management, importance of peer review, code review, etc. We have worked with Carnegie Mellon University’s Software Engineering Institute (SEI) and recently we presented a paper on integrated quality management systems at the chartered engineers conference. We are also founder members of the Internet Security Alliance,” says Ramadorai.

Has the software factory approach led to dehumanisation of human resource (H R) development? Is HR using PeopleSoft and forgetting that you are dealing with soft people? These questions constantly trouble Ramadorai and his senior colleagues. Their quest for the human touch is being partly fulfilled by a new initiative headed by Mala Ramadorai and other ‘TCS wives’, who have formed an organisation called Maitree (friendship). How is it different from the generals’ wives doing their bit in the Army Wives Association? “It’s not an organisation where someone does something for somebody but a network and support group for TCS families spread all over the globe. Through Maitree we help each other relocate, find appropriate schools, doctors, housing, and so on. We organize numerous activities for TCS families from trekking and adventure sports to origami and classes in ballroom dancing and theatre workshops,” says Mrs. Ramadorai.

Underplay
Not much is known about Ramadorai. He is a techie to the core, but then so is much of TCS. The problem -solver’s approach of an engineer comes through all the time. When the markets crashed by 25 per cent in two days after the recent general election results, one would have thought that Ramadorai was worried sick about his company’s IPO. Instead he was pointing out to a visitor that both BSE and NSE had withstood the stress test. As a postscript he also added that the systems at both BSE and NSE had been built by TCS engineers.

Ram, as S. Ramadorai, is simply known within TCS, is a good listener. He speaks little and when he does, it is clear that he has thought the subject through. He is also very candid, circumspect, and self-critical, a quality one rarely sees in a sector otherwise characterised by hubris.

His father served in the accounts and audit service of the Government of India, so Ram’s childhood was spent in Delhi. He graduated from Delhi University with a BSc (Hons) in physics and then studied electronics and telecommunications at Indian Institute of Science, Bangalore, which incidentally awarded him the distinguished achievement award for 2001. In the 1960s computer science was just shaping up as an independent subject and Ram graduated with a master’s from the University of California at Los Angeles in 1970. UCLA was a hotspot for computer networking in those days. In fact, much of modern data networking developed at UCLA under Len Kleinrock’s leadership.

Soon after UCLA Ram had a short stint with NCR, which was one of the big three computer manufacturers of the times. But soon he joined the fledgling TCS in 1972.
In those days TCS was forging a relationship with Burroughs and, along with his
mentor F.C. Kohli, Ram played a key role in the ensuing saga that brought state-of the art mainframe computer technology to India. Since then he has not looked back.

Today he is one of the most traveled executives in India. Does he enjoy it? “What lies at the end of the travel is relationship-building, which is the heart of consulting,” says Ram. “Travel is not something one looks forward to, but there is no option. My travel started in 1981–82. Those days it was mostly to the US.” In the last 6–7 years he has been to all parts of the world. “I spend about 45 per cent of my time with customers, the same with employees, and the balance with stakeholders and analysts, and in board meetings,” he adds.

Ram’s passions are reading, classical music, and golf, in that order. Of course
having a wife who is an accomplished Hindustani vocalist of the Gwalior gharana helps. “I spend time in a lot of things other than technology: reading on a range of subjects. My favourites are: New York Times’ science supplement every Tuesday, which covers a wide range of topics like biotech, archaeology, and anthropology, similarly, New Yorker, The Economist (especially the surveys), novels in Tamil, and so on.

He likes playing golf. “I play more when I am travelling. I like the golf ranges in California and Scotland.” What about deals — are they made on golf ranges? “Rarely. After all, one plays with one’s friends. If we talk business, it would be ‘insider trading’. However, a lot of deals are made outside the office in informal settings, in the club, while traveling together. People invariably want to work with those they trust,” Ram adds.

If there is one word to describe Ramadorai, it is ‘underplay’. For those who have seen the flamboyance of neweconomy poster boys like Michel Dell, Steve Jobs, or Larry Ellison, the chief of India’s biggest software play is a far cry from all that. Having been in the shadow of F.C. Kohli for most of his career, little is known about Ram. But he has delivered when entrusted with responsibility to lead the company. TCS has grown more than 14 times in revenue in eight years, from Rs.500 crore in 1996, when Ram took over as CEO, to an estimated Rs7,000 crore this year, growing at a compounded rate of 40 per cent a year.

Not bad for an underplay.



Software can be a stressful profession with long hours of separation between husbands and wives. Then there are problems of adjustment in different environments and cultures at different client sites. Maitree is trying to mitigate these chronic issues and bring in that human touch to HR, though it is not a part of HR.

What are the strengths of TCS? One acknowledged one is building longterm relationships with clients. “Everywhere we have gone in, it has been a long relationship — Amex 27 years, SEGA 13 years, and so on. In fact most of the big accounts have been with us for a minimum of 10 years,” says Padmanabhan.

We are our own model
There are enough people in India and the West (mostly in Silicon Valley) who would give gyaan about what is wrong with India. When they see islands of excellence, like the Indian software industry, they often engage in clichés like ‘body shopping’ and low-end coding vs. consulting and ‘high-end’ work. The names that are frequently mentioned as role models in this regard are Accenture, EDS, Cap Gemini, and so on.

So Business India looked at the financials of these would-be ‘role models’ and came up with surprising numbers. The big three are definitely impressive in revenue, with EDS leading the pack at over $20 billion and Accenture following it with $13 billion and Cap Gemini at nearly $7 billion. The last three years have been bad for technology consulting and hence either their revenues have not grown, as in the case of EDS and Accenture, or have actually declined by over 25 per cent, as in the case of Cap Gemini.

The largest Indian software house, TCS, crossed a billion dollars in 2002–3 and is estimated to have done $1.5 billion in 2003–4. At a CAGR of 40 per cent (TCS has grown at this rate in the last eight years), TCS will be a $11 billion company in 2009–10. By that time, of course, the big three might have pulled out of the last three years’ doldrums and gone much further ahead.

But the opposite could happen too.

Just look at their bottom lines. EDS had profits of $1.36 billion, a mere 6 per cent of its revenues in 2001, and dipped to a loss of $1.7 billion in 2003! Accenture’s profits were $1.05 billion in 2001, nearly 7 per cent of its revenues, and slipped to $500 million, less than 4 per cent of revenue, in 2003. Cap Gemini’s profits were 152 million in 2001, less than 2 per cent of its revenues. And these meagre profits fell to a loss of nearly 200 million in 2003.

TCS profits were Rs1,221 crore in 2001, a healthy 28 per cent of its turnover of Rs.4,163 crore. They dipped to Rs1,140 crore in 2002–3, but are expected to have reached over Rs1,700 crore on a turnover of Rs7,000 crore in 2003–4. (The company has not declared the revenue and profit figures for 2003–4. These figures are market expectations.)

As far as high-end consulting goes, earlier clients did not believe that work could be done offshore in a country of ‘snake charmers and elephants’, and neither did sophisticated telecom links exist, when TCS started offering its services abroad in the mid- 1970s. Most of the export work involved exporting consultants and programmers.

Things changed in the late 1980s. Telecom links improved and due to painstakingly built up reputation to deliver, clients started slowly recognising brand TCS. The first major project SEGA, the securities settlement system for the Swiss authorities, was done on a turnkey basis, from requirements to architecture. At the same time, 70 per cent of the work was done offshore in India. Thus was born the Indian model and has grown from strength to strength.

Indian companies have demonstrated their strength globally and have remained highly profitable (the good ones reporting PAT-to-sales ratios of 25–28 per cent). Do we still consider the giants with low profitability as role models? One wonders.


“TCS has been a valued GE partner for the past 14 years and has our largest global development centre (GDS) for software services. Their technical expertise, high quality processes, and global delivery capabilities in Hungary, China, and India have been vital to their success in developing missioncritical applications for GE,” says an effusive Scott Bayman, CEO of GE India.

“During the Internet boom we may not have grown fast enough compared to other companies because our people were already deployed in longterm contracts. But when the downturn came, the same long-term relationships helped us survive the bad days better than others,” says CFO
S. Mahalingam.

“Many people who worked on the clients’ side several years ago as junior or middle-level managers have grown to become CIOs and CEOs. We keep in touch. Nobody compromises in value and delivery, but the network helps. I don’t remember any client who started with us and then walked away from us. Of course they bring in other vendors, but you become a strategic partner. The senior management at TCS have been in the company for a long time and learned to take the ups and downs. They have the ability to convert uncertainty to small certainties. It helps in dealing with chaos. In a difficult year we call up their top people and tell them, ‘This is a difficult year for us — how will we structure the deal?’ They also do the same. Wining, dining, and partying is not our culture. Relations are built on mutual value and respect,” explains Padmanabhan.

TCS has been known to be strong in banking, financial services, and insurance (BFSI). More than 55 per cent of its revenue is estimated to come from this sector. Jay Dvivedi, CIO of Shinsei Bank, Japan, says: “TCS has a vast pool of highly skilled software engineers. I have extensively used them when I was in Citibank Japan and now at Shinsei Bank.” Mark Barton, vice-president of channels and alliances at Oracle Asia Pacific, adds: “As TCS conquers new markets in the world we are confident our mutual relationship will strengthen and grow.” After all, TCS championed relational databases when Oracle was still a fledgling company.

But the new avenue for business has been e-business, which has taken off like a rocket. Headed by young N. Chandrasekharan, 38, the e-biz division started modestly in 1999 with 10 people. In 2000 the division clocked $90 million and in 2003–4 it was expected to clock nearly half a billion dollars!

The turning point for the e-biz group came when it implemented a highly complex project for GE Medical in 30 countries. Recently Forrester, a well-known I T research group, rated TCS as having the best value proposition in customer relationship management (CRM) consulting. The field consisted of IBM, EDS, Accenture, Cap Gemini, Deloitte Consulting, Infosys, Bearing Point, and so on.

The manufacturing group headed by Ravi Gopinath too has made considerable inroads into the auto industry, working with Cummins in engine development, with G M in engineering and supply chain, with Johnson Controls in CRM, etc. In the case of process industries the modelling skills developed at TRDDC have helped in working with Alcoa, Lafarge, and the Indian cement industry, which also happens to be one of the most advanced in the world. The group is looking to develop oil & gas as a major growth area. It is also developing a special software package for powerplant maintenance along with BHEL.

The niche that T C S has become famous for is stock exchanges. It has built the systems not only for NSE and BSE in India but also for the Johannesburg Stock Exchange, the Canadian Depository System, and of course the Swiss SEGA.

The turning point in this business came with the planning and execution of SEGA. In fact the project, won against international competition in 1989, seems to have been one of the defining moments in TCS history. “It was like linking NSE, Stock Holding Corporation or NSDL, and RBI and member banks in India seamlessly. It was a complex and mission-critical system. The solution had to be very robust with multiple linkages to share registers, depositories, and cross-border entities, etc. We got it purely because we could deliver technically and our architecture could meet demands 10 years ahead. The selection process took nine months. The price was not an issue since it was mission- critical. It was developed from scratch. None of the clients spoke English. The deadline, announced two years in advance, was the first long weekend of October, when the Swiss financial community changes its system. We consistently met all the deadlines. That is when all the onsite and offshore methodologies were defined, communication links were established. The way Indian software companies were doing business changed with that project,” Padmanabhan recalls proudly.

Where is TCS headed now? “BPO is definitely the flavour of the month. We actually started as a BPO doing data-centre-based processing for banks, billing for Bombay telephones, examination processing, share accounting, custodial operations, and so on. Later we started offshore development centres. We have done everything but voice (call centres). So we are well equipped for that,” says Ramadorai.

But what about the backlash in the US against outsourcing? After all, TCS was its first Indian victim, when a contract of $15 million was cancelled by the Indiana government. “There has to be a short-term, medium-term, and long-term response to the backlash. In the short term we should take extra care in compliance with all regulatory issues. In the medium term we should be ready with our global delivery centres to finish our projects in case restrictions are put on visas and movement of our people. In the long term we should look at the potential of WTO negotiations for globalization of services,” says Ramadorai.

“As for future business opportunities we are looking at several. We are seriously developing engineering and design services capabilities. We have a joint venture with GE for aircraft engines, and offshore development centres with a couple of other companies. It is a growing chunk of business. We are beginning to get into chip design. In the 1980s we worked with Hewlett-Packard on chip design tools, verification and testing of chips. CMC has embedded software capabilities, besides expertise in port automation, automotive embedded systems, railway automation, Scada and powerline automation, and other real-time systems. The government is planning to spend Rs10,000 crore, so we are looking seriously at government projects also. We did a good engagement in Sri Lanka and we are looking at South Africa,” he adds.

“As for challenges that need innovative solutions, I see first of all people-building, secondly developing new business model for delivery of services. For example a citizen services portal, data, applications, etc, in a kiosk. Say I want a driver’s licence and I pay Rs100 and you say, fine. One has to build applications for that, and so on.”

And thus, folks, the engineers’ engineer keeps ticking, ably carrying on the legacy of his mentors F.C. Kohli and J.R.D. Tata.

Monday, September 10, 2007

Oil & Gas--ONGC in trouble

Business India, December 2-15, 1996

Will Vasudhara dry up?

The falling crude production figures from ONGC’s prized discovery Bombay High - brings reservoir management and enhanced oil recovery methods into focus.

Shivanand Kanavi

Jawaharlal Nehru and Keshav Dev Malviya visited Gujarat’s Ankleshwar in 1959, to see the first indigenously explored and drilled oil well. In a burst of enthusiasm, Nehru named it Vasudhara- ‘spring of prosperity.

The latest production figures from Bombay High, the Oil & Natural Gas Commission's (ONGC) prized offshore oil field, however, show that the spring is drying up. In-house technical experts cautioned against the mismanagement of the Bombay High reservoir, but ONGC buckled under pressure from the petroleum ministry, allege oil industry insiders. This was apparently done in an effort to artificially boost the production record in the 1980s.

As things stand, the current situation has led to a financial crisis as the country's already high oil imports, due to an ever-increasing consumption, is rising further with the fall in domestic production. And with the oil price shooting up (currently, it is $24 a barrel), this will exacerbate the balance of payments problem.

What is alarming is that even the present government is acting shortsightedly, putting pressure on ONGC to increase its production targets. In fact, it is seven months since ONGC submitted its already reduced targets, but the government is putting unrelenting pressure on it to increase the same. What was a tragedy in the 1980s will turn out to be a farce in the 1 990s. At the same time, the government, given its management of the oil pool account, has suspended payments ONGC for the crude already pumped last month (the account is normally settled weekly, with a month's 'credit' built in), which does not help matters.

What is the issue of productivity and reserves all about? There are two important indicators of reservoir health the gas-oil ratio (GOR) and the water-oil ratio, or water cut. When these ratios go beyond the norms set according to the geological and physical characteristics of an oil field, alarm bells should start ringing for the producer, as they indicate it is fast getting depleted. The well will then either have to be abandoned or expensive enhanced recovery methods be used. But with water and gas content increasing, the continuity of the oil filament flowing into the well head also gets broken, and the blobs of oil that remain trapped in the reservoir become practically inaccessible.


THE OIL STORY

Millions of years ago, the earth teemed with plant and animal life, much of which was located in or adjacent to rivers, lakes and seas. And as plants and animals died, their remains were covered, in due course, by layer upon layer of organic materials, sand and mud. With oxygen consequently cut off from the organic material, the decomposition process was slowed down, and as these areas were repeatedly covered by rock, volcanic material or other layers of sedimentation thousands feet thick, the underlying organic material was subject to tremendous pressures and high temperatures. The sand and mud were compacted into rock while the organic materials trapped therein got 'cooked' - their long and complicated molecules broken down into lighter, shorter hydrocarbon molecules. Crude oil and natural gas, cocktails of the lighter hydrocarbons thus formed.

The most important point to note is that oil and gas exist in minute pores - the size of a pencil lead or even thinner ¬inside compacted rocks. So, if cracks appear in their upper impermeable layers, the oil and gas ooze out. While the lighter hydrocarbons evaporate away, the heavier ones collect on the surface along with sand and mud, forming the 'tar sands' discovered by ancient man and subsequent coinage of petroleum: 'oil from the rocks'. In fact, in India itself, as the tale goes, 106 years ago, workers at a tea plantation in Assam noticed oil oozing out. And their excited British supervisor exhorted them:
"Dig, boy, dig!" That is how the first oil field in India came to be known as Digboi!

Often, underground water also exists close to petroleum, and the pressure exerted by such water can act like a drive. Similarly under high pressure, natural gas dissolves in crude oil, and when the oil finds an outlet - through an oil well, for instance - this gas boils out, providing additional pressure. Undissolved natural gas, known as free gas, acts as the natural pressure drive.

However, the pressure existing in an oil-bearing rock structure will deplete as oil and gas gush out of an oil well. It is estimated that the natural mechanism provided by reservoir energy can lead to the recovery of only 15-20 per cent of the hydrocarbon reserves, so reservoir energy needs to be carefully nursed; even artificially enhanced. The technology involved here, to save large amounts of precious oil and gas from being lost, is called reservoir management.

This disastrous situation can also arise through 'flogging' oil wells. Producing oil at a rate faster than prudent leads to a sharp drop in reservoir energy - the energy of the oil trapped under pressure deep in the rocks (see box). It is alleged that, under pressure to produce more oil by the government then, this is precisely what ONGC did in the 1980s. And production data available to Business India indicates this charge may well be true.

For instance, the oil output during1987 -91 remained more or less the same from Bombay High North (Layer-II) whereas the GOR nearly doubled. In the larger Bombay High North (Layer-III), oil production remained more or less the same in 981-86, but the GOR shot up five times! At Bombay High South's largest reservoir (Layer-III), production remained more or less the same between 1983 and 1991, but I he GOR increased nearly four times!
Finally, a committee was appointed in 199] under the chairmanship of A.K. Dasgupta, former chairman of Oil India. It determined that nearly 90 Bombay High wells were flogged and so needed to be dosed down immediately to build up reservoir pressure. Ultimately, the government could not ignore its advice, and gave permission.

Consequently, production dropped drastically in 1992-93, but the important point is that, since 1992, the GOR has come down by about 30 per cent. The water cut, however, has been increasing at an alarming rate - it reached close to 1:1 in the rich Bombay High South Layer-III and 4:3 in the Bombay High North Layer-III! Obviously, the reservoirs have aged and might yet become uneconomical.

Reserve challenges
In order to recover more than the 15-20 per cent of the reserves possible with the primary method, a host of technologies called secondary and tertiary recovery methods, or enhanced oil recovery methods, have been developed. The most widely used is water injection, discovered nearly 100 years ago, when it was found that when the brackish water that comes out with oil seeps back into the earth, the surrounding wells produce more oil. Nowadays saline water is forced into injection wells drilled to particular depths around a production well. It then seeps back into the reservoir through cracks artificially created by carefully designed underground explosions, and pushes out any oil contained in the smaller pores of the reservoir.

Water injection can be made more efficient by using micro emulsions or micellar solutions, where certain surfactants (detergents) are dissolved in saline water and injected. This leads to greater cleansing of the oil-bearing pores, hence enhanced recovery.

A similar technique involves re-injection of the associated gas that comes out with oil, and even carbon dioxide has been used in this fashion. Some amount of these gases can dissolve in oil and reduce its viscosity, leading to greater oil flow.

Still, all flooding techniques can lead to the fluid front pushing ahead but bypassing large chunks of oil on finding easier paths of flow. So, one needs to slow down the fluid front and make it move as a near circular wave rather than break into a finger-shaped flow that could bypass oilhearing areas. It can be achieved by mixing certain polymers, like xanthum gum, and polyacrylamides in water and then injecting the solution. These longchain molecules effectively provide an impermeable front for the water flood.

Two other methods quite widely used are steam injection and in situ combust ion. These rely on the fact that heat leads to a remarkable drop in the viscosity of oil, and thereby, greater flow towards the well head. While the steam injection method is self explanatory, in situ combustion involves pumping compressed air into injection wells. Combined with the high underground temperatures that exist, this sudden availability of oxygen leads the combustion of some underground oil and gas and a slowly expanding heat wave in all directions, reducing the viscosity of the trapped oil and causing it to flow towards the well head. These two techniques are, at times, combined by injecting air and water alternately, leading to underground combustion and steam generation pushing the oil out.

Saline water injection is the secondary method most widely used by ONGC at both its onshore and offshore production fields. Micro-emulsion and polymer methods are being tested in its depleted wells, but such sophisticated enhanced recovery methods are expensive. In fact, it is estimated, they can become viable only when oil prices go above $32-34 a barrel

So, it is, indeed, surprising that the Centre has not approved ONGC'S production target for 1996-97 and is, instead, putting pressure on the company to produce more! Should ONGC again buckle under pressure from the government to flog the wells, it will prove disastrous.

What is, instead, required is increased R&D activity in developing economical enhanced oil recovery methods and massive investments in fresh exploration. And lastly, but most importantly, ensuring responsible management of the company, free from political interference.

That ONGC has not paid enough attention to enhanced oil recovery seems clear. The importance of this is indicated by the fact that estimates show that if recoverability improves by 1 percent, total production increases by an amount equivalent to the current annual production of ONGC!

An Indian tale
Inexpensive enhanced oil recovery methods can be found. G.D. Yadav, who holds a doctorate in chemical engineering from UDCT, Bombay, was drawn towards enhanced oil recovery methods while doing post-doctoral work in the UK. His work aroused the interest of a group in the University of Waterloo at Kitchener, Canada, who extended an invitation to him to continue his laboratory studies there. He returned in the 1980s to continue his work at UDCT.

Applying his ideas on enhanced oil recovery in 1991 led Yadav and his doctoral students, S.A. Trailokya and K.N. Subramanian to claim they could recover 90-95 per cent of the oil from a reservoir with their methods! The claim was truly astounding as all the other methods known deliver only 30-35 per cent of the total reserves.

Like all good ideas, Yadav’s idea is remarkably simple. He advocates alternate gas and water injection after placing a semi-permeable membrane at the well head. The membrane, on the one hand, allows only oil to seep through and not water, and on the other, slows down the flood front just as the more expensive polymer method does, only from the reverse direction

It will lead to a more complete flushing of the reservoir as the injected gas and water slowly push the remaining oil from both large and small pores. The membrane can be made of stainless steel and even natural substances like sandstone. Additional advantages will be that no water will be produced at the wellhead and the injected gas will remain inside. Thus, the associated gas being flared today could be stored until it was needed.

Another detailed proposal was submitted, for further laboratory studies and actual field trials in abandoned oil wells at Balol and Kalol in Mehsana, north Gujarat. The project would have cost hardly Rs.15 lakh in 1991, and Yadav offered to share the worldwide patenting rights for the technology with ONGC. Despite numerous reminders, nothing has been heard from ONGC till date.

Yadav has now given up his research on enhanced oil recovery and is applying his knowledge to catalysis. This new preoccupation has already led to six new patents filed in catalysis, and recognition as one of the top three earners in UDCT through consultancy, But he still nurtures the fond hope that, some time in the future, the bureaucracy at ONGC may become permeable to new ideas.

ONGC finds itself bound by chains of administered prices and the government's apathy. Just one example - its Neelam field was discovered in 1984-85 and supposed to be productionised by 1991-92, but the government dithered in awarding the offshore platform construction contract. Finally, after a delay of four years, the contract was given to the very same contractor, Hyundai!

Meanwhile, Bombay High offshore production dipped from 20 million tonnes (MT) to less than 14 MT for two consecutive years (1992-93 and 1993-94). The production returned to 20 MT again only in 1994-95, once Neelam began producing. Hence, the big gap between projections made for the 1990s in ONGC’S Perspective Plan 1985-2005 and its actual production (see graph).

As for oil exploration, ONGC has never received any funds from the Oil Industry Development Board. Despite the government collecting huge sums from the oil industry, hardly any money has been ploughed back. So, now that its big find of Bombay High is about to dry up, there are no new big discoveries. As ONGC gets a measly $12.5 a barrel, and $5 of that goes as royalty to the state and Central Governments, it hardly has any money left liver for serious exploration. One needs between Rs.10-20 crore to dig a single exploratory well! And the oil game calls for a large number of wells and the risk of no oil, despite three-dimensional surveys and sophisticated data-gathering.

Drilling offshore Bombay has been restricted so far to shallow water, about 100-150 metres deep. There could be promising oil fields along the western continental shelf, where survey data advises drilling under 400 metres of seawater, but large investments are needed. Similarly, exploration in the greenfield of Gondwana (MP) will be expensive. Surveys further indicate vast gas reserves at great depths under the Indian plate, where extreme conditions have turned gas into the solid form of hydrates, but all these will remain unreachable if ONGC is not paid the international market price for its crude to enable it to invest in exploration.

Eventually, the Vasudhara at Bombay High will dry up, but will new ones be discovered?

Tech Downturn 2001

Business India, May 14-27, 2001

Clouds over the Valley

The causes and effects of the slowdown in the US economy can be most vividly seen in the frenetic hi-tech industry
Shivanand Kanavi

A new spectre has risen in front of Indian investors, right on the heels of the shenanigans of highflying bulls, highly cooperative banks and the bear cartels. It is called the "downturn in the US". It initially looked a distant phenomenon and many tried to discount its effects on Indian IT industry and economy. However, when the darling of Indian tech investors Infosys - lowered its growth target in the coming year to 30 per cent, after having grown at 100 per cent plus this year, the impact of the US slowdown finally hit the Indian shores. Com­mentators are now changing the description of the state of US econ­omy from a 'slowdown' to a 'reces­sion'. Many predict a 12-24 month period for recovery. Obviously, it is better to come to grips with the situ­ation than wish it away or panic. A Business India team visited various hi-tech centres in the US in March-April, 2001 and talked to VCS, entrepreneurs, executives and ordinary folks to get a picture of the depth and extent of the clouds over the Valley.

The gloom hits you as soon as you arrive at San Jose airport. Our favourite cab driver in the Valley, Iqbal Singh, lamented that all his plans of growing from one cab to four and starting his own cab company have come to a naught. "Business is down saabji," he says. "Yeh dotcom shotcom, it screwed up everything." Even the Indian grocer in Bharat Bazaar, a department store in Silicon Valley, says that the slowdown and the mass lay-offs of H1-B Visa holders have reduced his sales of pickles, pappadams, sambhar powder and such.

We had visited the Valley in the October of 2000, much after the dot­com meltdown in April 2000, but we saw none of the panic and fear that we saw this time around. People cracked jokes about the dotcom madness and wrote short stories on how smart Indi­ans saw the crazed US market and made a fast buck out of dotcoms. One even claimed that the original dot in the dotcom was the kumkum bindi on an Indian forehead, in spite of the gadzillions being spent by Sun Microsystems too claim the contrary. Everyone made the dotcom mania sound like a black comedy by Monty Python enacted in some distant land. "The real tech companies backed by products, customers, revenues and profits will not be affected," they said. In fact, stocks of companies like Sycamore and Juniper Networks reached their peaks in September 2000 - five months after the Nasdaq crash of April 2000.

Today, however, they are trading at a much lower value (see table). In the first week of April, Sycamore not only lowered its earnings expectation from $165 million in the previous quarter to $50 million in the last quarter, but even laid off 120 people - nearly 10 per cent of its work force. On April 5, Desh Deshpande, chairman Sycamore Networks, was felicitated by an organ­isation in Cambridge, Massachusetts. The citation read: "The Golden Door Award symbolises the positive influence that immigrants have had on this country by honouring a distinguished American of for­eign birth." Despite the fact that he is the first Indian to be hon­oured thus, he was in no celebra­tory mood. When congratulated, he said: "I have just had to lay off 120 people who believed in me and came to work for me. Ups and downs are part of business and I have seen them before. But at the moment, it really makes me sad."



BILLION DOLLAR BABIES
Sycamore Networks $ 12.25 billion Market Capitalisation as on 12 Jan’ 2001
$ 3.04 billion Market Capitalisation as on 7May’ 01

Strong in Soft Optics-a fusion of hard optics (DWDM)with software. Strong management team with credibility. A billion dollars in the bank.

Infospace $ 2.85 billion 12 Jan’ 2001 $1.58 billion as on 7May' 01

Early mover into wireless web content (has over80% of the US market). Expertise in merchant services. Entering broadband content. Over $500 million in the bank

Tibco $8.01 billion, (as on 12 Jan 2001) $ 2.64 billion (as on 7 May 2001)

Unrivalled in online data mining and services. A must for all financial markets and financial portals

Juniper Networks $41.76 billion (as on 12 Jan 2001) $18.24 billion (as on 7 May 2001)

Undisputed king of the high-end router market. Vinod Khosla –Scott Kriens team has built excellent relations with carriers and has delivered.

I2 Technologies $19.71 billion (as on 12 Jan 2001) $9.37 billion (as on 7 May 2001)

12 products have much broader applications than the ERP software. Stress on cast savings rather than flashy technology appeals to CEOs and CFOs. Good results achieved in manufacturing, retailing sectors.

Even the ebullient Naveen Jain, chairman, Infospace, is mel­low these days. While his com­pany Infospace keeps acquiring new companies and is taking major initiatives in broadband and wireless fields, Infospace's market cap has fallen from about $40 billion in March 2000 to $1.5 billion today. A fall-out of this crash is that in several companies stockholders are blaming the CEOS and founders for the loss in share- holder value. Earlier this year, Jain went out of his way to show his faith in the fundamentals of the company by buying half a million of its shares.

Of course, everything in the US is taken to the extremes. And so is share­holder wrath. According to Ed Hill, a former police officer, who now pro­vides bodyguards to the rich and famous: "There are so many crazies out there, no threat should be taken lightly." As an officer of DEA (Drug Enforcement Agency) he battled drug lords in Columbia, Panama and even South Asia. Today, he provides teams of bodyguards to the CEOs of Internet companies. Obviously, it is a lucra­tive, and growing, business.

Along with the dotcoms, some of their CEOs have also vanished. When we mentioned the success of Indians in hi-tech and the stockmarket crash, another Indian cab driver, this time in Seattle, waved a copy of Seattle Times in front of us. The newspaper had front-paged the story of Ravi Desai, who promised about '$5 million to the poetry departments of three uni­versities, including the University of Washington, Seattle. Poets and poetry lovers, startled by this munifi­cence of a patron of arts, got an ode composed for Desai by the US poet laureate. Alas, after the initial cheque of $6,700 came in, the dotcoms crashed and the poets are still waiting to hear from the gentleman.

Meanwhile, several entrepreneurs who made money through IPOS, mergers and acquisitions have defi­nitely lost a whole lot of their wealth, as Nasdaq slid from 5,000 in March 2000 to below 2,000 in March 2001. Billionaires have become millionaires and some millionaires have even become paupers. Those who built houses or put the money into fairly unexciting assets like old economy stocks or bonds are relatively better off, whereas most people who recy­cled their wealth into other tech stocks have lost heavily. "l don't even want to talk about it," says Naveen Jain, shaking his head. He, like many others, holds on to the belief that the tech sector will come back. In any case, they see no point in liquidating their portfolios in the current market.

The months March and April 2001, were nightmares to all those who made money in the tech boom. April 15, being the deadline for filing taxes, most people were scrounging around for money to pay taxes. We found sev­eral techies burning the midnight oil to bring their income statements to order and making frequent trips to their CPAS. Since taxes are calculated on the basis of the deals they made earlier and since many of them did not make provision for the taxes when they received the money, it was a double whammy. On the one hand their notional wealth has really come down. And on top of it they are being taxed at the higher levels of paper wealth that existed several months earlier.

Those who ventured to become angel investors with the expectation of their seed money multiplying sev­eral fold, are seeing start-ups fold up in front of their eyes. Aware of the problem, a few Valley politicians have begun discussing a scheme whereby taxes can be paid in instalments over the next few years. Obviously, any front-loaded tax cut by the Bush Administration would be most welcome by the normally pro-Democ­ratic techies.

The worst-affected are those who never saw the money but got only stock options. They were taxed on the basis of the value at which the stock was vested with them - though the current value is only a fraction of that. Points out Sashi Pundarika, a financial consultant: "There are many compa­nies where this has happened. Qtera, bought by Nortel for $3.5 billion, was a classic case. On acquisition, VCS got 85 per cent and walked away with the money. The employees and founders could not cash in right away due to the vesting schedule. Many of them are stuck with AMT (alternate mini­mum tax) greater than the current value of their Nortel stock, which, went down to $15 from about $80".

The tech companies which went public before the crash are well capi­talised and have money in the bank. This can be used for acquisitions or for R&D even in this lean period and they can ride out the downturn. "Down­turns and upturns are part of business. However, both these get exaggerated in the Valley. We have a billion dollars in the bank and we can ride out the downturn without cutting back on R&D," says Desh Deshpande. Clearly, companies like Sycamore, Infospace, Juniper, Tibco and 12 have no cause to worry on that account (see table). But those companies, which were on the verge of an IPO or were in the pre-IPO stage with one or two rounds of ven­ture financing, are in deep trouble. Suddenly, the valuations they com­manded before the crash look ridiculous and new money can come in at much lower valuations. That, of course, will mean squeezing the exist­ing investors' stake. Yet, the only other alternative is death by starva­tion for these companies. All hype has vanished from technology compa­nies, be they into optical networking, wireless or enterprise software. Natu­rally, VCS who were chasing deals ear­lier are looking at all the traditional parameters of customers, revenues, profits and so on.

Darwinism has suddenly become the hot favourite among VCS. "Slow­downs, downturns, recessions are a part and parcel of free market economies. They come with certain regularity, except that this one has been long overdue. They are good for the economy, as they stress every body to squeeze out the silly excesses of the good times. Weaker players crumble, freeing up the resources for strong sur­vivors. This downturn was bound to happen as a whole lot of capital was being misallocated and wasted. I have not seen innovation slowdown. It will come back stronger than ever. I have lived through several of these in my 34 years here and things always come back with great gusto," says Kanwal Rekhi, President, TiE.

Amit Shah built two start-ups earlier and sold them - ZeitNet to Cabletron and. Pipe Links to Cisco. Subsequently, he became part of the high-powered charmed circle around John Chambers, chairman Cisco. Amit resigned recently to become a venture capitalist and has several interesting observations to make on the boom and bust. "Whenever a revolutionary product appears and a 'paradigm shift' occurs, such as introduction of TV, autos, computers, there cannot be a 50-70 per cent growth rate for more than two to three years. The commu­nications and computer industry had been growing at 20-30 per cent year on year for eight straight years (roughly 1990 to 1998) before the dotcoms. Then the dotcoms took this growth rate to 30-50 per cent. At this point everybody began jumping in, which resulted in overbuilding, overcapacity, overspending. This final stage took the growth rates to 50-70 per cent year on year in an industry, which was already spending $500 billion a year. The result is a house of cards".

For instance, nearly 300 start-ups were funded at fantastic valuations in optical networking. Obviously, there is no room for all of them. The plug will be pulled for many. One estimate is that nearly 80 per cent might die due to lack of the next round of funding. Only the real technology innovators who have customers and revenues have any chance of getting acquired. A recent example from the chip sector is Vxtel headed by Atiq Raza. Raza is a chip pioneer in the Val­ley who earlier founded Nexgen and later headed AMD, a company that is now challenging even the giant Intel. Intel acquired Vxtel for $550 million in cash in February, 2001. ''It shows that if you have technology, if you have the right industry partnerships, then you are highly valued even in these market conditions," says Arjun Gupta of Telesoft Ventures who funded Vxtel.

For the time being, it is curtains for people like Rohit Chandra (founder eCode). Despite it being a good idea, VCS have pulled the plug on eCode, since there was not enough revenue. In the general downturn, even listed companies are filing for bankruptcies, and not all of them are tech compa­nies either. One man's meat is another's poison. According to New York Times' April 19 issue, law firms that specialise in Chapter 11 (a stage in bankruptcy process in US) are recruiting heavily.

"Not many startups are closed yet, though they are having a hard time raising the next round of financing. The next few months will be decisive. Companies are financially distressed though. Lots of those who can't meet expectations will fail, and the sur­vivors will have a good time," says Rajvir Singh of Redwood Ventures and a distinguished entrepreneur who founded Cerent, StratumOne and Sierra Networks.

As for causes in the downturn in networking and telecom sector, Rajvir Singh says: "DSL (Digital Subscriber Line) is the main culprit. Installation costs are high and revenue is low. Equipment vendors did not see that coming and did not factor that into their revenue forecast. Many CLECS (Competitive Local Exchange Carri­ers), the main service providers, are closed down. They were buying equipment on borrowed money from vendors. There is an over-supply of components and equipment, and buyers have run out of money. This should ease out in a year or so. There will be consolidation at the very top, including major organisational changes. Large companies would buy less of new startups, essentially pay­ing attention to the bottomline."

How did the industry get here? Sanjay Subhedar of Storm Ventures explains: "There were too many ser­vice providers - over 1,300 by last count. Cheap capital, both equity and high-yield debt, helped create them. Flush with capital, these new service providers helped create the boom we saw over the last three years, as they bought equipment and software to build out next generation networks to handle the needs of the bandwidth hungry Internet. U.S. TeIco spending grew from $60 billion in 1998 to $115 billion in 2000, changing the revenue ramp profiles for anyone in commu­nications - Corning, Nortel, Lucent, Cisco, as well as their suppliers - JDS Uniphase, Altera, Xilinx and Vitesse. Demand outstripped supply, lead times stretched out, and the equity markets reacted as one would expect. The markets gave huge premiums to the market leaders in the belief that the excess of demand over supply would continue ad infinitum. P/E mul­tiples skyrocketed to over 300 and, as that metric became ridiculous, the industry began using sales multiples as a substitute."

Though the downturn started with the telecom and communication net­working sector, but with the loss of shareholder wealth, a large number of ordinary people who had followed the tech pied pipers, saw their savings vanish. The money which was kept for the next car, home, college educa­tion was no longer there. "We put all our money in tech stocks after seeing our acquaintances buy a big house with the money they made in the stock market. Today it is not worth the paper," lamented a schoolteacher of Indian origin in California. Similarly, several people who put their 401(k) money (US version of the provident fund) into tech funds, have seen it vapourise. This has led to a drop in sales of old economy goods as well. Clearly, the excessive greed fuelled by a eight-year bull run in tech stocks has led to an aftermath of trillions of dollars lost. This in turn has led to a loss of purchasing power. The over­supply in tech sectors is being com­pounded by demand contraction in other sectors.

The lay offs in the tech industry have been well publicised as cutbacks in expenditure by big companies. However, others give a different per­spective. Rajeev Madhavan of Magma, a start-up creating chip design tools which had been on the verge of an IPO, says: "Some of these lay offs had to happen. When people were hired during the boom, they came with two or three offers in hand. They came to negotiate stock options rather than be interviewed. The downturn has helped companies to get rid of those that did not deliver." Sabeer Bhatia, founder Hotmail and Arzoo, agrees: "The phenomenal growth caused technology companies to hire 'less than ideal' people. Now, forced to become leaner and more profitable, they are shedding this excess weight by laying off people in the thousands. This creates a vicious cycle of rapid decline in con­sumption, which affects the entire economy - the results of which we are witnessing today."

However, this is more of a Valley phenomenon. In places like Boston or Dallas, it is not getting rid of dross but actual concerns on costs that has led to lay offs. Says a senior executive in Texas Instruments: "It has been the saddest exercise in my career. Having been forced to approve a list of people to be sacked is tortu­ous. Some of them are going to lose all their options, even though they are hardly six months away from the deadline (employees can carry all their options after 50 years of age in some corporations). It has taken so much out of me emotionally that I am going to take voluntary retirement in a month or two and start teaching, pre-school kids."

Does all this have anything to teach the Indian IT companies? 'Move up the value chain,' has become a cliche. But Amit Shah has a contrarian recipe: "Before moving up the value chain, consolidate your position as the premier outsourcing centre. There is a chance at taking out the EDS, IBM, Arthur Andersens of the world in turnkey outsourcing. This is where Wipro, Infosys, TCS should be headed. The myriad smaller companies, spe­cialise even to get 'bodyshopping' jobs. For venture capital to flow in, intellectual property will have to be created and market partnerships with US and European companies should be formed. No Indian startup, at this stage, can look to develop products for US or European markets, without hav­ing these partnerships. As for a long­term prognosis, it is excellent. You need a downturn to create an uptick."

The present gloom in the Valley has naturally led to tremendous stress. Bill Osmer, part of the well-known eco-system in the Valley, tries to reduce the prevalent tension by teach­ing yoga and pranayam to techies. Osmer learnt yoga from his guru in Mysore and is a regular visitor to India. He currently teaches yoga dur­ing lunch hours at several corpora­tions in the Valley -' Cisco, Intel, Applied Materials, Netscape, Hewlett­Packard, AMD, KLA-Tencore- as well as at many start-ups. There are other yoga teachers in the Valley today, but Bill was one of the first. Today he is a personal yoga trainer to entrepre­neurs like Rajvir Singh. "The current slowdown has definitely increased stress but the response is split. Some feel they need yoga more than ever to help and some feel they need to work harder than ever to secure their job and don't have as much time for these things. I have a vantage point, because I was already teaching at these companies during the boom years and am now watching the response during the bust. People, as always, have to find a balance in life," says Bill. However, finding balance is a tall order in the frenetic Silicon Valley.

Meanwhile, companies like 12 which started their marketing cam­paign several years ago saying, 'We will save our customers $ 50 billion by year 2005', have upped the figure to $75 billion. Sanjiv Sidhu's pitch may be more soothing to CEOs and CFOs in various old and new economy giants than Bill Osmer's yoga.

Vani Kola, who told us in October 2000 after having sold her company RightWorks, that she would be spend­ing her time climbing mountains like Kilimanjaro and helping her children grow up, has once again launched a start-up called Nth Orbit. And so the cycle continues.

NCL, Pune-- Institutional Profile

Business India, January 2 – 15, 1995
Global chemistry
NCL at Pune has become a source of globally competitive products, processes and technologies.

Shivanand Kanavi

What do General Electric, DuPont, Unilever, Neste OY, Akzo, Ciba-Geigy, Solvay Enzymes, Genencor, FMC and other companies from South Africa, Spain and Germany, besides government agencies from Indonesia, China and Ivory Coast have in common with a host of Indian companies including Reliance, Adarsh Chemicals, Godrej Agrovet, EID Parry, Torrent Pharma, Globe Organics, Tetragen, Hindustan Polymers, GSFC, Excel, Dr. Reddy's Labs, Indian Oil, Indian Organics, GAIL, Voltas, PIL, Astra-IDL, Godrej Soaps, Armour Chemicals, Straw Products, Ficom Organics, Thermax, Hindustan Organics, CETEX Petrochem, Bharat Petroleum, Hindustan Lever and SOL? They have sought technical solutions to their design and manufacturing problems from a CSIR laboratory in Pune, the National Chemical Laboratory.

NCL has long been known as a centre of excellence in chemical research. The tradition established by outstanding chemists who led NCL from 1950 to the late 1980s that included McBain, Finch, K.Venkataraman, B.D.Tilak and L.K.Doraiswamy took it to these heights. Today NCL alone publishes more than 250 research papers in a year in international journals (by comparison Indonesia publishes 60 papers). NCL also holds the maximum number of patents in India, and 50 to 60 patents are filed by it each year. Last year, over 20 US patents were registered. Considering that US patents have the most rigorous procedures to prove novelty and utility, to hold a US patent is a matter of great international prestige.

The remarkable thing about NCL is not that it has changed according to the global technology regime but that it has been able to foresee it. The change started a few years prior to the events in 1991 in Berlin or Moscow or New Delhi. In his address to his 500 -odd colleagues when he took over as NCL’s new director in 1989, Dr. Ramesh Mashelkar said that his aim is to turn the laboratory into an international chemical laboratory. The outlook towards industrial research, technology marketing and consultancy underwent a sea change after that.

NCL’s technology marketing group was set up with well-defined functions. Professionals in law, accountancy and marketing were hired and, using grants from the World Bank, they were trained in internationally well-known technology marketing agencies. People were sent to acquire first-hand knowledge of how the cutthroat game of patenting is played internationally. Training programmes in management, etc, were conducted for the scientific staff by management gurus like Sharu Rangnekar. Special awards were instituted, to be awarded on the foundation day to all those who were successful in registering US patents. Schemes were worked out for providing monetary incentives to scientists by retaining some of the money earned through royalties, international contract research and consultancy. The results were so remarkable that the director general of CSIR formed a committee of CSIR directors chaired by Mashelkar to suggest similar steps in the entire CSIR set-up.

The result was the report produced by the committee in January 1993, entitled "Creating an enabling environment for commercialisation of CSIR knowledge base: A new perspective." Besides what had already been attempted at NCL, the committee had some radical proposals: scientists should be allowed to go on a sabbatical to work in consultancies, financial institutions and industries; scientists should be permitted to function on the board of directors of private sector companies. It was also suggested that CSIR, in lieu of royalty payments, be allowed to take equity in industries which licensed CSIR technologies, and CSIR labs be allowed to set up commercial arms to market their technologies, services and hi-tech products. Immediately a new committee was set up to work out the implications of these recommendations and suggest measures for their implementation. The committee, which was headed by Lovraj Kumar and following his demise by Mashelkar, has just produced its report. An exercise is also on to change the bye-laws and statutes to make them systemic rather than being left to the discretion of individual directors.

But there is some concern that while weaknesses in marketing may be corrected by these changes, it might destroy the atmosphere for basic science in CSIR labs. Mashelkar ably discounts this fear by giving the example of NCL. "Without high science there cannot be high technology and CSIR cannot become CIR," he says. For example, there are people like Dr. B.D. Kulkarni who are doing esoteric work in nonlinear dynamics, fractals and chaos theory and their application to chemical and biological systems. His expertise was used in important work in polymer engineering and catalysis. Similarly, cutting edge work is being done by Dr Ganguly on Langmuir-Blodgett films for developing new materials which will have an effect on the much sought after nano-technology. Top-notch basic work is also being done in organic synthesis which will have an effect on organic synthetic technology, etc.

Mashelkar continues to publish basic papers in chemical engineering science. After receiving his PhD at University Department of Chemical Technology under Prof M.M. Sharma, he went on to set up from scratch a top-notch group at Salford, UK, in polymer engineering starting with the study of non-Newtonian fluid dynamics. Dr Paul Ratnaswamy, head of the catalysis group at NCL, who has a large number of technologies and US patents to his credit, continues to do basic work in catalysis that has received worldwide recognition. There are many other examples. In fact, NCL made the front page of The New York Times in March 1990 - a first for Indian science - for its pioneering work on tissue cul¬ture that allowed bamboo to flower in a few days instead of many years.

This vision of the correct balance between science and industrial research, however, requires R&D management of a very high class, which NCL has been fortunate in having in Mashelkar. In fact, he has been a consultant for Unilever on technology strategy and R&D management and has been repeatedly given assignments by the World Bank to advise on restructuring R&D in China and Indonesia. Another innovation at NCL is the concept of 'kite-flying projects'.
Here projects that are too 'crazy' for any funding agency to consider will be financed by a special fund at NCL. Mashelkar believes that many breakthroughs and new in sights come through such projects. After all, managing science and innovation is like managing creativity, a contradiction in terms, but something that governments and corporations always try to do. There is no formula and there cannot be any extremism and dogmatism.

Another feature of NCL that helps it do good science and even risk-taking in technology development is the research programme. Right now, there are about 200 students carrying out projects for their PhD at NCL. They are registered at other universities but come to NCL for their work. Many senior scientists give PhD students scientific work or risky technology development projects which they cannot do themselves for lack of time or funding. This leads to a lot of basic research papers and even technology advances. Mashelkar proudly points out that out of 21 people who are going to be honoured for acquiring US patents this year, six are PhD students!

One of the major activities of the catalysis group headed by Paul Ratnaswamy is in developing 'green technologies', i.e technologies that involve catalysts and chemicals that are eco-friendly. One such technology has been a new zeolite (a kind of clay) catalyst for Linear-Alkyl-Benzene(LAB). As this story goes to Press, the NCL patented technology is being tried out on a semi¬-commercial scale of 500 tpa at the Reliance Industries complex at Patalganga. The process promises to yield increased LAB production and better product characteristics. The present technology worldwide uses hydrofluoric acid as a catalyst, which is highly corrosive to the plant and dangerous to the environment. Once proven on a commercial scale, there is excellent potential for global export of this NCL-Reliance technology, besides the fact that, by 2000 AD, India itself is projected to be the biggest global player in LAB.

Adarsh Chemicals is putting up a plant at a cost of more than Rs.100 crore to produce the highly valued tetrahydrofuran, gamma-butyrolactone and 1.4 butanediol based on NCL technology. It is superior to the state-of-the-art Davy-Mckee process and is far more versatile. Similar new and more efficient green technologies have also been developed in p-diethyl benzene for Hindustan Polymers, methyl-ethyl ketone for CETEX Petrochem, cyclohexanone oxime for GSFC, diethyl benzene for Polychem, etc.

It is for this reason that new catalyst technology has been contracted to be developed by NCL for GE in speciality chemicals, DuPont in speciality chemicals, FMC for a pesticide intermediate, and catalyst know-how for Neste OY and AKZO. NCL has successfully transferred the technology for commercial production of various catalysts to United Catalysts India, which has been winning hi-tech export awards.

Similarly, the organic synthesis group has developed processes for manufacturing epibatidine, a painkiller with a potency 200 times higher than morphine. The current method involves extracting it from the skin of an Ecuadorian frog - a total of 750 frogs yield only 24 grams of the pure substance. NCL'S process patent application is pending and is being eagerly sought by a South African company. A new process for biotin, one of the B-complex group of vitamins which is of immense importance to animal health and nutrition, has been developed. It does not use the dangerous phosgene gas that is used by other processes and is even better than the one developed by Nobel Laureate Prof Corey of Harvard University. Similarly, ranitidine, an anti-ulcerant, which is the world's largest selling drug, is currently manufactured using nitro methane and alkali which form an explosive combination or using the hazardous methyl isocyanate of Bhopal infamy. A new NCL process using zeolite catalyst has led to a safer manufacture of ranitidine. A complex 17 -step process for brassinosteroids, a plant growth hormone, was developed by NCL. The product is currently being marketed by Godrej Agrovet.

There are many such technology stories in every lab of NCL. For example, there are many new engineering plastics and adhesives being developed by the polymer group headed by Dr Shivram, who left the petrochemical giant IPCL and chose to head the polymer chemistry group in NCL. There is a new additive that will reduce the drag in pumping oil through pipelines and a super absorbent gel called Jal Shakti, which is finding applications in diapers and sanitary napkins, though not in agriculture as expected earlier.

There is a lot of work being done in membrane technology that has led to membranes that can separate oxygen and nitrogen from air without going through liquefaction. For those who wonder how all this hi-tech addresses India's basic problems like providing safe drinking water, the new membrane from NCL that is being tested by Thermax will give virus-free water from the tap - and moreover, at one-fifth the cost of systems based on ultra-violet rays and microfilters now in the market. There are polymers for micro-encapsulation of pesticides that will biodegrade and lead to the controlled release of the pesticides.

CSIR scientists are being enticed by both Indian and foreign companies with fancy pay packets. But Mashelkar believes that the new steps on monetary incentives coupled with research freedom will help retain talent. The embarrassment of riches, however, creates its own problems. So far, royalty payments have not been significant but if crores of rupees soon start flowing into NCL, the apportionment of the money could generate bad blood between different members of the research group. Mashelkar is very conscious of the problem and is proceeding with caution in setting up procedures and detailed log books for the projects.

Mashelkar is very bullish about internationalizing NCL. There are many dimensions to it. Initially he used his reputation as a scientist to get to speak to GE at Schenectady and DuPont at Delaware in the US. Invited for a seminar, he Paul Ratnaswamy is India's catalysis man would arouse so much interest on NCL that by the same afternoon the business development people from these corporations started talking to him, followed by senior vice-presidents. These MNC clients for contract research and joint development have been satisfied enough to keep coming back again and again. Recently, at Mashelkar's initiative NCL bought stall space at the ACHME fair in Germany, the most famous trade fair for the global chemical industry, and marketed NCL as a 'global R&D platform’. He was able to excite so much interest over NCL in Kishan Rana, the Indian ambassador in Bonn, that for once an Indian diplomat is actually carrying out the much talked about economic diplomacy. Rana has been meeting various CEO’s of German companies to tell them about NCL. Half a dozen German companies have already sent queries to NCL.

But one might ask, as some parliamentarians recently did, why infrastructure built with Indian taxpayers' money should be used to do research for multinationals. Mashelkar eloquently convinced them of the benefits of such research. He points out that while dollars are welcome for a fund-starved CSIR, the more important fall-out is that Indian researchers who can do world-class work also become world class in delivery times, quality and documentation, which will raise the overall level of the country's research. Secondly, he points out that with the massive rise in costs in the chemical industry in North America and the subsequent mass retrenchments, many multinationals are interested in actually transferring the technology developed jointly with NCL back to Indian companies to manufacture these chemicals in India with buy-back arrangements.

While receiving the G. D. Birla award for scientific research for 1993 from Prime Minister Narasimha Rao, Mashelkar pointed out that while the government is moving ahead in globalising the Indian economy, it has sadly neglected investing more in science and technology which can make it globally competitive. "We are not afraid of intellectual property rights," he asserts. In fact, he has circulated a well-thought-out note on "Indian S&T in the wake of GATT concerns, challenges and opportunities". He believes that if we learn to play the patent game properly, we can generate wealth by generating path-breaking ideas leading to new processes and products. But we need not necessarily manufacture these products - we can earn considerable sums of money through royalties by selling patent rights. "Indians have a comparative advantage in intellectual activity, we should fully exploit it," he says.

However, this 51-year-old scientist who comes from extremely humble origins in the working class chawls of Bombay and whose saga of struggle and brilliance is inspiring enough to have been included in Marathi school textbooks, has many other dimensions to his personality. He has headed the commission which investigated the Bhopal disaster and which conclusively ruled out sabotage as proposed by Union Car Bide. It demonstrated that poor design of the MIC tank and bad practices led to corrosion of the steel tank, which provided the iron chloride to catalyse an explosive reaction that led to the disaster. He also headed the team that investigated the Nagothane explosion in the Maharashtra Gas Cracker Complex of IPCL. Besides, he was on the scientific advisory group to the Prime Minister during Rajiv Gandhi's tenure and continues to advise the government on a number of issues.

Mashelkar's obsession with globalisation does not limit itself to the economy. In fact, he is a man who does not believe in boundaries. His recent Dankwerts Memorial Lecture in London, the most prestigious lecture in the global chemical engineering circuit, was entitled "Seamless chemical engineering science: the emerging paradigm". The lecture has aroused widespread discussion and enthusiasm in the chemical engineering community the world over. In the lecture, he argued that the boundaries between various scientific and engineering disciplines are vanishing and the more scien¬tists recognise it and use techniques and concepts freely learning from each other, the better science and engineering will develop. In short, Mashelkar was only summing up the basic philosophy that has allowed NCL to become the 'seamless laboratory' it is today.